Replace the lab · Keep the margin
Illustrative ranges—always model your contracted lab fee, patient pricing, and true all-in in-house cost (materials, labor, software, depreciation).
For podiatry & orthotics clinics · Replace the outsourced lab
Replace your lab. Save $90+ per pair vs many lab invoices. Deliver same-day orthotics when printer + staffing fit.
Orthotic design software lets clinics design and manufacture custom orthotics in-house using 3D printing—eliminating outsourced lab pairs for many pairs, cutting turnaround from weeks to same-day when capacity allows, and keeping margin that used to leave the practice.
No credit card required · 7-day free trial · 5 orthotic designs included
Cash orthotics commonly bill $300–$500 per pair while outsourced labs often invoice the clinic ~$80–$120. In-house production puts that spread in your control—especially when you compress turnaround from weeks to same-day.
Model printer depreciation + software + pairs/month on the ROI section below—most clinics care about months to breakeven, not feature lists.
Patients expect speed. Labs add queue + shipping. Owning scan → CAD → print removes the middleman and remakes become easier and less costly when iteration is local.
Cost per pair
$100–$150
Turnaround
1–3 weeks
Documentation
Manual (15–20 min)
Control
Limited — modifications at lab discretion
Variable cost / pair
~$10–$25 consumables + model your labor
Turnaround
Same-day → few days (capacity dependent)
Documentation
Automated billing paths (< 2 min typical)
Control
You own CAD + print—not the lab’s queue
Most clinics break even in just 2–3 cases per month
| Metric | Traditional Lab | ArchSpline (In-House) |
|---|---|---|
| Device cost | $110.00 | $18.50(materials) |
| Shipping | $15.00 | $0.00 |
| Documentation time | 15–20 min | < 2 min |
| Total per pair | $125.00 | $18.50 |
| Net savings per case | — | $106.50 |
Break-Even Point
2.2
cases to cover subscription
Your subscription pays for itself by case 3 each month.
Monthly Savings
$1,901.00
vs. traditional lab (20 cases)
$22,812.00/year in recovered overhead
Monthly Profit
$7,401.00
at $400.00 per orthotic
Revenue $8,000.00 − Cost $599.00
Defaults based on industry averages. Adjust the numbers above to match your practice.
Accept STL/OBJ or email scan
Apply clinical inputs → auto-adjust geometry
Print in-house OR send to production network
Start by outsourcing production. Switch to in-house printing when volume justifies the investment.
Verified hardware partners available with direct purchase or monthly plans
"Designed by a practicing clinician who understands real-world orthotic workflows."
Founded by a DPM with 15+ years of clinical and manufacturing experience.
"Tested with early adopters across 20+ clinics and labs."
Actively gathering feedback to improve the platform continuously.
Included
Stop leaving reimbursement on the table. ArchSpline includes tools that connect your clinical evaluation directly to insurance-ready documentation.
HCPCS code selection, documentation requirements, denial prevention, and prior-authorization workflows — specific to custom orthotics.
Generate structured treatment plans from clinical findings, auto-populate insurance documentation, and track outcomes.
Most clinics start with the Starter plan and upgrade as volume grows.
Try ArchSpline with no obligation.
Free
Best for: Evaluating the platform.
For clinics prescribing and outsourcing production.
$229
per monthAdditional cases: $10 each
Break-even at ~2 cases/month
SubscribeFor clinics designing in-house and producing regularly.
$449
per monthAdditional cases: $6 each
Best for: Increasing volume
SubscribeFor labs, print farms, and centralized manufacturing.
$899
per monthAdditional cases: $3 each
Best for: High-volume labs
SubscribeFor multi-location groups and networks.
Custom
Contact us
Access to experienced orthotic designers and verified production partners — available whenever you need them.
Not every clinic wants to design.
Licensed orthotic designers receive case requests, design within ArchSpline, and deliver production-ready files.
Not every clinic wants to print.
Connect to verified production partners. Labs receive ready-to-manufacture files and manage turnaround times.
Try ArchSpline free. No risk. No hardware required.
No credit card required · 7-day trial · 5 designs included