Replace the lab · Keep the margin

  • $90–$120+typical variable savings per pair vs many outsourced lab invoices
  • High-margin servicecash orthotics are often a profit center—not a pass-through lab cost
  • Same-day → few daysvs 2–4 week lab queues when you control design + print capacity

Illustrative ranges—always model your contracted lab fee, patient pricing, and true all-in in-house cost (materials, labor, software, depreciation).

For podiatry & orthotics clinics · Replace the outsourced lab

ArchSpline: Faster protocol-driven custom orthotics in-house

Replace your lab. Save $90+ per pair vs many lab invoices. Deliver same-day orthotics when printer + staffing fit.

Orthotic design software lets clinics design and manufacture custom orthotics in-house using 3D printing—eliminating outsourced lab pairs for many pairs, cutting turnaround from weeks to same-day when capacity allows, and keeping margin that used to leave the practice.

See ROI calculatorBook demo

Founding Beta Clinic Program · 5 designs/month · Locked-in early adopter pricing

Design speed

1-8 minute protocol workflows

Protocol clarity

Clinical findings -> specific geometry

Billing support

HCPCS L3000 + denial prevention

Clinical moat

Protocol-Driven Design + Billing in One Workflow

ArchSpline connects exam findings, orthotic geometry, and reimbursement-ready documentation so your team can move faster without turning design into a black box.

Protocol Engine

  • Diagnosis and exam findings map to posting/skive/flange outputs
  • Structured revision workflows for consistent follow-up
  • Research-informed starting templates for rapid first-pass design

Billing Workflow

  • HCPCS L3000 mapping tied to clinical documentation
  • ICD-10 pairing and medical-necessity language support
  • Denial-prevention checklists before submission

Orthotics are a revenue line—not a lab pass-through

Cash orthotics commonly bill $300–$500 per pair while outsourced labs often invoice the clinic ~$80–$120. In-house production puts that spread in your control—especially when you compress turnaround from weeks to same-day.

Payback story

Model printer depreciation + software + pairs/month on the ROI section below—most clinics care about months to breakeven, not feature lists.

Why switch now

Patients expect speed. Labs add queue + shipping. Owning scan → CAD → print removes the middleman and remakes become easier and less costly when iteration is local.

Why Clinics Are Moving Away from Traditional Labs

Traditional Lab

Cost per pair

$100–$150

Turnaround

1–3 weeks

Documentation

Manual (15–20 min)

Control

Limited — modifications at lab discretion

With ArchSpline

Variable cost / pair

~$10–$25 consumables + model your labor

Turnaround

Same-day → few days (capacity dependent)

Documentation

Automated billing paths (< 2 min typical)

Control

You own CAD + print—not the lab’s queue

See How Quickly It Pays for Itself

Most clinics break even in just 2–3 cases per month

See the 20-pairs/month clinic case study

Loading interactive ROI calculator…

From Scan to Finished Orthotic in Minutes

1

Upload or scan the foot

Accept STL/OBJ or email scan

2

Design using guided protocols

Apply clinical inputs → auto-adjust geometry

3

Produce your way

Print in-house OR send to production network

No Printer? No Problem. Scale When You're Ready.

Start by outsourcing production. Switch to in-house printing when volume justifies the investment.

Option 1: Outsource Production

  • Send to verified labs & print partners
  • No hardware required
  • Marketplace pricing + turnaround
  • Scale at your own pace

Option 2: Print In-House

  • Use pre-validated printers
  • One-click production from your design
  • TPU + shell options supported
  • Immediate turnaround, full control

Verified hardware partners available with direct purchase or monthly plans

Everything You Need—In One Platform

Clinical Design Engine

  • Parametric orthotic design
  • Real-time adjustments
  • Prescription-driven workflows

Production Engine

  • STL/STEP export
  • In-house or outsourced production
  • Integrated case management

Billing & Documentation

  • HCPCS mapping
  • Auto-generated documentation
  • Denial prevention workflows

Marketplace Network

  • Design outsourcing
  • Production partners
  • Scalable workflows

Watch the ArchSpline message

Quick overview of speed, protocol design, and why clinics are shifting in-house.

If the embed is blocked, open it on YouTube: watch video

Built for Real Clinics

"Designed by a practicing clinician who understands real-world orthotic workflows."

Founded by a DPM with 15+ years of clinical and manufacturing experience.

"Tested with early adopters across 20+ clinics and labs."

Actively gathering feedback to improve the platform continuously.

Included

Billing Assistance & Treatment Protocols

Stop leaving reimbursement on the table. ArchSpline includes tools that connect your clinical evaluation directly to insurance-ready documentation.

$

Billing & Reimbursement Guide

HCPCS code selection, documentation requirements, denial prevention, and prior-authorization workflows — specific to custom orthotics.

  • HCPCS L3000 series code mapping
  • Denial prevention checklist
  • Prior-auth best practices
📋

Treatment Protocol Engine

Generate structured treatment plans from clinical findings, auto-populate insurance documentation, and track outcomes.

  • ICD-10 pairing & medical necessity language
  • Outcome tracking per protocol

What clinicians are saying

Feedback from podiatry and orthotic design specialists using ArchSpline in practice.

New version is amazing. You created a cool program for new feet morphology and individual insoles design! Amazing Bryan!

Sergey Aleks

Orthopedic doctor, Podiatrist, Orthotic Design Specialist

Simple, Scalable Pricing

Most clinics start with the Starter plan and upgrade as volume grows.

Founding Beta Partner

Public beta access for early clinic partners.

Free

  • 5 designs/month
  • Guided biomechanical workflows
  • Structured revision workflows
  • Research-informed starting templates
  • Educational onboarding resources
  • Direct beta feedback access (www.facebook.com/groups/orthoticdesign/)
  • Locked-in early adopter pricing

Best for: Founding beta clinic partners.

Starter Clinic

For clinics prescribing and outsourcing production.

$229

per month
  • 20 orthotic cases / month
  • Full design engine
  • Patient database & case management
  • STL export
  • Marketplace access
  • Email to Rx
  • Email support

Additional cases: $10 each

Break-even at ~2 cases/month

Subscribe

Growth Clinic

For clinics designing in-house and producing regularly.

$449

per month
  • 60 orthotic cases / month
  • Multi-user access (up to 3)
  • Priority support
  • All Starter features

Additional cases: $6 each

Best for: Increasing volume

Subscribe

Production Lab

For labs, print farms, and centralized manufacturing.

$899

per month
  • 200 cases / month
  • Advanced production tools
  • Multi-user access (up to 10)
  • Marketplace placement
  • All Growth features

Additional cases: $3 each

Best for: High-volume labs

Subscribe

Enterprise

For multi-location groups and networks.

Custom

  • Multi-location groups
  • Custom integrations
  • Dedicated support
  • Volume pricing

Contact us

When You Need Help, We Have a Network

Access to experienced orthotic designers and verified production partners — available whenever you need them.

Design Marketplace

Not every clinic wants to design.

Licensed orthotic designers receive case requests, design within ArchSpline, and deliver production-ready files.

Request designs
Review & approve
Fully delegate design

Production Marketplace

Not every clinic wants to print.

Connect to verified production partners. Labs receive ready-to-manufacture files and manage turnaround times.

Browse partners
Instant pricing
One-click orders

Start Replacing Your Lab Today

Join the ArchSpline Founding Beta Clinic Program. No hardware required.

Calculate Your ROI

Founding Beta Clinic Program · 5 designs/month · Locked-in early adopter pricing