Replace the lab · Keep the margin
Orthotics are not a cost center—they are a high-margin clinical service when you own design + production. Numbers vary by payer mix and shop cost—use our calculators to stress-test yours.
Clinical moat
ArchSpline connects exam findings, orthotic geometry, and reimbursement-ready documentation so your team can move faster without turning design into a black box.
Your exam findings drive design automation
Diagnosis → Geometry
PTTD Stage II, forefoot varus, etc. automatically map to posting angles, skive depth, and flange height
Structured Revision
Follow-up visits pull previous data. Change one exam finding and see design cascade updates
Research-Backed Templates
Starting geometries informed by biomechanical literature, not guess-and-check
Designed for reimbursement from day one
HCPCS L3000 Mapping
Orthotic type, custom components, and documentation tied automatically to billing code
ICD-10 Pairing
Diagnosis code suggestions and medical-necessity language support for insurance submissions
Denial Prevention
Pre-submission checklists flag missing documentation, absent justification, or code mismatches
Cash orthotics commonly bill $300–$500 per pair while outsourced labs often invoice the clinic ~$80–$120. In-house production puts that spread in your control—especially when you compress turnaround from weeks to same-day.
Model printer depreciation + software + pairs/month on the ROI calculator—most clinics care about months to breakeven, not feature lists.
Patients expect speed. Labs add queue + shipping. Owning scan → CAD → print removes the middleman and remakes become easier and less costly when iteration is local.
Reproducibility
Same diagnosis leads to consistent geometry across clinicians and time. Easier training, easier scaling.
Speed
Protocol automation cuts design time from 20–30 min (manual CAD) to 5–10 min (parameter tweaks).
Documentation
Rationale is built into the design process, not a painful afterthought. Insurance loves this.
Compliance
Automated checklists and HCPCS mapping lower denial rates and audit risk.
Book a demo and we'll walk through a complete case from intake to billing submission.
Book a DemoFeedback from podiatry and orthotic design specialists using ArchSpline in practice.
New version is amazing. You created a cool program for new feet morphology and individual insoles design! Amazing Bryan!
Sergey Aleks
Orthopedic doctor, Podiatrist, Orthotic Design Specialist