Replace the lab · Keep the margin

  • $90–$120+typical variable savings per pair vs many outsourced lab invoices
  • 70–90% marginscommonly cited on cash-pair orthotics when you keep the lab margin
  • Same-daydevices in-clinic vs 2–4 week lab turnaround—when printer + staffing fit

Orthotics are not a cost center—they are a high-margin clinical service when you own design + production. Numbers vary by payer mix and shop cost—use our calculators to stress-test yours.

A Platform for Standardizing Orthotic Design Across Your Practice

Ensure every provider delivers consistent, condition-specific orthotics — regardless of experience level or location.

ArchSpline transforms orthotic design from an individual skill into a repeatable system, enabling clinics to scale care without sacrificing quality.

Orthotic design software lets clinics design and manufacture custom orthotics in-house using 3D printing—eliminating outsourced lab pairs for many pairs, cutting turnaround from weeks to same-day when capacity allows, and keeping margin that used to leave the practice.

Orthotic Outcomes Shouldn't Depend on Who Designs Them

In many clinics, orthotic outcomes vary significantly between providers.

Not because of knowledge gaps — but because design workflows are inconsistent, subjective, or dependent on individual experience.

This creates challenges when scaling:

  • Inconsistent patient outcomes across providers
  • Long onboarding and training cycles
  • Difficulty maintaining quality across locations

As a result, orthotics often remain underutilized or unevenly applied within growing practices.

From Individual Skill to System-Level Consistency

ArchSpline standardizes orthotic design by embedding clinical protocols directly into the workflow.

Standardized Protocols

Ensure consistent design logic across all providers and cases.

Guided Workflows

Step-by-step design process reduces variability and training burden.

Centralized System

Manage orthotic design across locations from a single platform.

This shifts orthotic design from an individual capability to a scalable clinical system.

What This Enables for Growing Practices

Clinical Consistency

  • Standardized orthotic prescriptions and designs
  • Reduced variability between providers
  • More predictable patient outcomes
  • Protocol-driven decision making

Operational Scale

  • Faster onboarding of new clinicians
  • Reduced training requirements
  • Scalable across multiple locations
  • Integrated with digital manufacturing workflows

Consistency Drives Growth

When orthotic design becomes standardized, clinics can expand utilization confidently — without relying on individual expertise or external workflows.

See how this impacts performance in our clinic case study.

Scale orthotic design with one clinical workflow

Standardize care delivery across providers and locations with a shared protocol-driven system.

What clinicians are saying

Feedback from podiatry and orthotic design specialists using ArchSpline in practice.

New version is amazing. You created a cool program for new feet morphology and individual insoles design! Amazing Bryan!

Sergey Aleks

Orthopedic doctor, Podiatrist, Orthotic Design Specialist